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Crushing, Washing and Screening Plants | Türkiye Concrete

Crushing, Washing and Screening Plants | Türkiye Concrete

Crushing, Washing and Screening Plants | Türkiye Concrete

Kırma, Yıkama ve Eleme Tesisleri Nedir ve Ne İşe Yarar?

Kırma, yıkama ve eleme tesisleri (KYE tesisleri), dayanıklı malzemelerin kırılarak boyutlarına ayrılması, kir ve yabancı parçaların temizlenmesi ve istenen ürün boyutlarına uygun hale getirilmesi süreçlerini bir araya getirir. Genelde taş, kaya, maden ve inşaat atıkları gibi malzemelerin işlenmesinde kullanılır. Aşağıda temel tanım, çalışma prensibi, ana bileşenler, uygulama alanları ve faydalarını bulabilirsin.

**Türkiye Concrete** üretimi **Kırma, Yıkama ve Eleme Tesisleri**, doğal taş ve madenlerin kırılarak farklı boyutlarda agrega haline getirilmesini, yıkanarak temizlenmesini ve sınıflandırılmasını sağlar. Altyapı, yol, beton üretimi ve endüstriyel projeler için idealdir. 

**Teknik Özellikler:** 

- Kapasite: 100 – 500 ton/saat seçenekler 

- Kırıcı Tipleri: Çeneli, konik, darbeli kırıcılar 

- Eleme Ünitesi: Titreşimli elek sistemleri 

- Yıkama Ünitesi: Su tankı ve pompa ile entegre sistem 

- Taşınabilirlik: Sabit veya mobil tesis seçenekleri 

**Avantajları:** 

- Yüksek verim ve homojen agrega üretimi 

- Toz ve kirden arındırılmış temiz malzeme 

- Farklı boyutlarda sınıflandırma imkânı 

- Kolay bakım ve servis erişimi 

- İhracata uygun kompakt ve modüler tasarım 

**Türkiye Concrete** **Crushing, Washing and Screening Plants** are designed to process natural stones and minerals into aggregates of different sizes, clean them, and classify them for use in infrastructure, roadworks, concrete production, and industrial projects. 

**Technical Specifications:** 

- Capacity: 100 – 500 tons/hour options 

- Crusher Types: Jaw, cone, impact crushers 

- Screening Unit: Vibrating screen systems 

- Washing Unit: Integrated water tank and pump system 

- Portability: Fixed or mobile plant options 

**Advantages:** 

- High efficiency and consistent aggregate production 

- Clean material free from dust and impurities 

- Flexible classification into different sizes 

- Easy maintenance and service access 

- Export‑friendly compact and modular design  

مصانع **التكسير والغسيل والفرز** من إنتاج **تركيا كونكريت** مصممة لمعالجة الأحجار الطبيعية والمعادن وتحويلها إلى ركام بأحجام مختلفة، وتنظيفها وتصنيفها للاستخدام في مشاريع البنية التحتية والطرق وإنتاج الخرسانة والمشاريع الصناعية. 

**المواصفات الفنية:** 

- الطاقة الإنتاجية: من ١٠٠ إلى ٥٠٠ طن/ساعة 

- أنواع الكسارات: فكية، مخروطية، صدمية 

- وحدة الفرز: أنظمة غربلة اهتزازية 

- وحدة الغسيل: خزان مياه ومضخة مدمجة 

- قابلية النقل: مصانع ثابتة أو متنقلة 

**المزايا:** 

- إنتاج ركام بكفاءة عالية وجودة متجانسة 

- مواد نظيفة خالية من الغبار والشوائب 

- إمكانية التصنيف بأحجام مختلفة 

- سهولة الصيانة وتوفر الخدمة 

- تصميم مدمج ومناسب للتصدير 

1) Tanım (Kısaca)

  • Kırma Tesisi: Hammaddeyi daha küçük parçacıklara kıran mekanik sistemlerdir. Örneğin, büyük kaya parçalarını daha yönetilebilir boyutlara getirir.

  • Yıkama Tesisi: Kırma işlemi sonrası taşın içindeki toz, kir, çamur ve ince partikülleri su kullanarak temizler.

  • Eleme Tesisi: Yıkanan malzemeyi boyutuna göre farklı sınıflara ayırır; farklı uzunluklarda eleklerle istenen kırpılmış boyutlara bölünür.

2) Çalışma Prensibi

  • Kırma: Hammadde, kırma makineleri (ör. kırıcılar) üzerinden geçirilir; kırma vuruş, kırma sıkıştırma gibi yöntemlerle küçültülür.

  • Yıkama: Kırılan malzeme suyla temas ettirilir; çamur, kum ve ince parçacıklar suyla uzaklaştırılır.

  • Eleme: Yıkanmış malzeme, belirli boyutlardaki eleklerden geçirilir; istenen sınıflar (ör. 0-5 mm, 5-10 mm) elde edilir.

  • Kapasite ve Akış: Tesisler genelde konveyör bantlar, su drenajı, toplama havuzları ve filtre sistemleriyle entegre çalışır.

3) Ana Bileşenler

  • Kırıcılar: Primary ve/veya secondary kırıcılar; çelik çekiçli, dişli veya konik kırıcılar olabilir.

  • Yıkama Birimleri: Yıkama çukurları, yıkama silindirleri veya yıkama tarlaları; su kullanımı ve su ayrıştırma sistemleri içerir.

  • Elek Sistemleri: Sabit veya vibrasyonlu elekler; boyut sınıflandırması için farklı boyutlarda elek.

  • Kum ve Su Yönetimi: Sediman havuzları, su temizleme/geri kazanım sistemleri.

  • Kompakt ve Kontrol Sistemi: PLC/SCADA ile otomasyon, sensörler ve güvenlik cihazları.

4) Uygulama Alanları

  • İnşaat ve Yol Yapımında: Agreganın boyutlandırılması, ince ve kaba agrega temininde.

  • Maden ve Çevre Yönetimi: Açık ocaklardan gelen malzemenin geri kazanımı ve temizlenmesi.

  • Geri Dönüşüm Projeleri: İnşaat atıklarının (beton, beton kırıntıları vb.) kırpılarak değerlendirilməsi.

  • Altyapı Projeleri: Yolda ve köprülerde kullanılan dolgu malzemelerinin temizlenmesi için.

5) Faydalar ve Avantajlar

  • İçerik Kalitesi ve Tutarlılığı: Özellikle beton, yumuşak kaya veya agregalarda istenen boyutlarda kuma ulaşılır.

  • Maliyet Tasarrufu: Atıklardan yeni malzeme üretimi ve kenar maliyetlerinin düşürülmesi.

  • Çevresel Sürdürülebilirlik: Atıkların azaltılması ve geri kazanımıyla atık yönetimi iyileştirilir.

  • Verimlilik Artışı: Malzeme akışında iyileştirme ve sahada daha hızlı işlem süreleri.

  • Kontekst Önerisi: Doğru boyutta ve temiz malzeme, sonraki inşaat aşamalarında performansı artırır.

 

 

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